Snack Pouches: The Ultimate Guide

A snack pouch is best for packaging cookies, crackers, and other kinds of snacks.

Snack pouches material ensures the freshness of snacks throughout their shelf life.

The purpose of this ultimate snack pouch guide is to inform you of the various aspects of the snack pouch, including its features, uses, and other essential facts about it.

Types of Snack Pouches

Snacks pouch

Poly stand-up snack pouches: this type of stand-up snack pouches provides a good shelf life to products to protect from moisture.

The customer is also able to view the contents of the pouch through their poly side.

Foil stand up snack pouches: this type has aluminum foil that gives better sealing of the snack pouch contents.

They are either zipped or non-zipped.

Paper snack pouches: paper pouches do not maintain the freshness of snacks for a long time as they lack an airtight seal. They are poly-lined and come in several colors.
Pillow snack pouches: these are produced with 2 to 3 layers of LLDPE and reinforced with materials like matt finish, brown paper, gloss finish, shiny finish, and aluminum foil.

Uses of Snack Pouches

Some of the uses of snack pouches include:

Protect the products from moisture, aroma, heat, and light while keeping their freshness.
Snack pouches are of high quality and moisture-free, maintaining the products dry and ready for consumption.
They come in a variety of sizes allowing products of any quantity to be stored safely.
Snack pouches come in a wide range of designs for the customer to choose from, thus giving flexibility.
These pouches are recyclable and help in storing several commodities.

Benefits of Snack Pouches

Safe: snack pouches are safe for carrying products.
Recyclable: some snack pouches are recyclable thus are eco friendly as they protect the environment.
Customization: customization of snack pouches to meet customers’ needs is essential.
Resealable: many snack pouches are easy to open and close, which helps maintain the pouch’s freshness.
Space: snack pouches take up very little space than conventional cans and jars and are easier to handle.

Features to Look for in Snack Pouches

Some of the features to look for in snack pouches include:

Ergonomic Handle – should be heavy duty with grips to avoid it from sliding.
Safety – BPA free, re-closable options, round corners.
Hanging Holes
Ability to stand once filled –some have a flat-bottom design
Should have at least three layers (the PET, MET-PET, and PE). It is to prevent the products from sipping through the pouch.
Superior printing that is attractive.
A stable bottom for more functionality and ease of accessibility.
Flexible packaging.
Puncture resistant.
High durability and leakage proof.
Heat saleable.
Moisture-proof.

Limitations of Snack Pouches

Some of the limitations of snack pouches include:

Snack pouches have a low resistance to extreme temperatures during storage.
Some of the materials used in making snack pouches may take more than one thousand years to degrade fully.
It is hard or impossible to recycle some of the snack pouches.
Recyclable snack pouches are relatively costly.
Some of the snack pouches might have a high carbon footprint.

Best Materials for Making Snack Pouches

A variety of materials used to make snack pouches.

Some of the requirements that material should meet to be used to make snack pouches include:

The material must be flexible to allow for flexible packaging.
Biodegradable materials contain environmental and ecological benefits.
The material should offer enough protection from oxygen, light, air, and other regress to protect the freshness and preserve the beverage.
Also, the material should be of a higher barrier to protect the beverage from contaminants.
The industry is moving to materials that can be used singly for ease of recycling.
The material should enhance security and usability.
This material should be puncture-resistant, pressure-resistant, BPA free and approved FDA

Some of the materials used to make snack pouches include:

Plastics film protects the products from oxidation.
Anti-oxidation layers made from different materials such as plastics and aluminum foil also make snack pouches.
The aluminum foil protects the products in the snack pouch from ultraviolet rays.
Polyethene (PE) makes snack pouches because of a broad range of applications and its resistance to chemicals and moisture.
Polypropylene produces snack pouches; because of its lightweight, malleability, strength, stability, processability, and reusability.
Polyethene terephthalate (PETE) is also commonly used to make snack pouches due to its resistance to heat, oils, solvents, and acids.
Synthetic biopolymers such as polyhydroxyalkanoates (PHA) and Bacteria cellulose makes biodegradable snack pouches.
Poly (vinyl alcohol) (PVA), polylactide (PLA), Polyglycolide (PGA), Poly (e-caprolactone) (PCL) are some of the non-natural polymers that make biodegradable snack pouches.
Metal foils are used in the making of stand-up pouch bags to give them strength.

There are also unique materials being experimented with by customers in making snack pouches, which include:

Clear coated films
Cotton films
Rice paper

Safety Features of Snack Pouches

Snack pouch with tear notch

Safety features of snack pouches include:

Tear notch: snack pouches have a tear notch that makes it easy to tear the snack pouch.
Ergonomic handle: this allows for a snack pouch to be handled or displayed readily.
Clear window: it allows you to see the inside of the pouch.
Rounded corner: this ensures the safety of the snack pouch.
Flat bottom: this allows for self-standing snack pouches.
Zippers: snack pouches have slid zip lock, hook and loop, Velcro zipper, and press to close zippers for safety.
Euro slot: snack pouches have a euro slot for hanging the pouches for display.
Matt effect: this feature keeps the sun’s ultra-violet rays away.

Available Printing Technologies for Snack Pouches

Printed snack pouch

You can use any of the following printing options:

Digital printing snack pouches
Offset printing snack pouches
Flexography printing snack pouches

Importance of Films in Snack Pouches

The importance of using films in snack pouches include:

Environmentally friendly: snack pouch films are reusable once the product’s original content finishes.
Easy transportation: snack pouch films are very light in weight and reduce transportation costs.
Flexible: snack pouch films are biodegradable within eighteen months, which ensures safety to the environment.
Reduced food wastage: snack pouch films ensure extended shelf life of liquid products, thus reducing food wastage.
Customizable; the flexibility of snack pouch films where they can take any shape and size grants a chance to make them in the different customer’s preferred needs.
Logo printing: the nature of snack pouch films allows for printing transparent logos onto the liquid pouch.
Chemical resistance: snack pouch films ensure that the products’ protection from chemicals.
Tear and puncture resistance: snack pouch films reinforce the protection of the product from damage.
Heat sealability: snack pouch films ensure air does not penetrate the pouch, thus ensuring the product’s safety.
Easy opening: snack pouch films make it very easy to open the pouch due to their nature.
Moisture, oxygen and light resistance: snack pouch films protect the pouch’s product contents from external environmental factors.

Benefits of Importing Snack Pouches from China

Some of the benefits of importing snack pouches from China include:

a. Many of the manufacturers have years of experience in the production of snack pouches.

b. Uniqueness: Manufacturers in China produce snack pouches, which are of their kind and, in most cases, not like any other snack pouches.

c. Price: most snack pouches manufactured in China are relatively affordable unless one requires purchasing custom made snack pouches.

d. Quality: manufacturers in China have highly skilled personnel and thus make high-quality snack pouches that are versatile and last for long periods.

e. Quantity: most of the manufacturers in China sell in bulk; that is, one can purchase as many snack pouches as fifty or one hundred pieces. The snack pouches manufacturers industry in China is massive and modernized, capable of meeting any MOQ from customers worldwide.

f. Variety to choose from: they provide an extensive range of snack pouches to choose from and select that design that suits their preferences.

g. Infrastructure: China manufacturers have excellent logistics infrastructure and can ship products to all corners of the world.

h. Payment: It is easy to pay for goods using the online banking systems established, and it is possible to track order shipment.

Advantages of using Stand up Pouches for Snack Business

Some of the benefits of stand-up pouches for snacks include:

Stand up snack pouches

Increased freshness: stand up snack pouches maintain the freshness of products for an extended period and protect them from moisture.
User friendly and convenient: stand up snack pouches require very minimum space to store them, thus stay very organized at home and on the go.
Reseal and reuse: stand up snack pouches use resealable closure systems like sliders and zippers, ensuring the pouch’s contents remain original despite being opened.
Better brand awareness: stand-up snack pouches have attractive packaging, thus driving brand recognition on store shelves.

How to Test Quality of Snack Pouch

The packaging of products in snack pouches is a critical aspect that determines the quality of the product.

Snack pouches should ensure the safety of products.

Therefore, to ascertain the snack pouch’s quality, conduction of specific tests is essential.

Tests conducted to establish the quality of snack pouches include:

Vacuum leak test: this test tries to ascertain if there is leakage in snack pouches by performing a leakage test on the products using a high-pressure vacuum.

Vacuum leak test enables manufacturers to assure their customers that the products are fresh and free from leakages or pinholes.

Air full bulge test: air filled in the snack pouches provides a cushioning effect to the products to prevent it from crashing during transportation.

This air significantly increases the size; manufacturers need to measure to predict the space required for safe transport.

Heat sealing test: this quality test entails analyzing the snack pouches’ sealing using a seal strength tester.

Heat sealing tests help in making sure the product will remain fresh and safe in the snack pouches.

Factors to Consider when Designing Snack Pouches

You should consider the following when choosing these snack pouches:

Brand identity: brand identity is among the essential things at ensuring the success of a product.

When designing snack pouches, it is worth spending time and money on branding to make your product a success.

Form, function, and beauty: snack pouch packaging should be attractive to convince people to purchase the product while at the same time being functional.
Conformity: the snack pouch packaging should complement the contents inside the pouch. This will prevent damage to the products, especially during transportation.
Simplicity: it is essential to keep snack pouches labels very simple when designing the pouches.
Design versatility: snack pouches must possess different designs and different size options to suit different customer needs.
Exploring material options: companies should research and identify the best materials for the use which is best suited to their products.

Safety Features of Reusable Snack Pouches

Snack pouch with ziplock

Reusable snack pouches reduce the amount of carbon dioxide emissions (CO2) to the atmosphere through efficient and effective transit.
The design of reusable snack back can withstand long periods of usage as it is durable and robust.
Reusable snack pouches have a zipper sealed top that makes it suitable for a refill.
Reusable snack pouches can fill up to 7oz of product.
They contain Phthalate, BPA, PVC, and durable plastic.

Available Sizes of Snack Pouches

Sizes of snack pouches available in the market include:

1 oz snack pouch: this specific design suits single servings and sizes for trials.
2 oz snack pouch: this size is the most popular and suits small products.
4 oz snack pouch: this design suits medium-sized products.
8 oz snack pouch: this size suits larger sized products that might be bulkier. It is the largest size available in the market.

Factors for Seamless Snack Packaging

Several factors, such as cycle speed, changeover, format, and service, bring about seamless snack packaging by ensuring the machine meets its production goals.

Format: Presentation is everything as it is the first thing that attracts the consumer to a product.

Stand up pouches is the commonly used snack packaging by manufacturers lately as it enhances presentation.

Changeover: new brands resort to copackers to fulfill their needs, which will call for numerous modifications of equipment by the copackers.

Speed: it is essential to analyze and establish the actual range of speed of the production machine.

Service: for continuity in production, the machines must be well maintained by frequently checking them.

Types of Food you Can Package in Snack Pouches.

Types of foods you can package in snack pouches include:

Cookies
Crackers
Purl pops
Corn
Sweets
Crisps
Potato chips
Fruit chips
Nuts
Candy
Chocolates
Pretzels
Snack mix
Dried food

Benefits of Snack Pouches with Foil

The foil is an essential material in the making of pouches.

Foils usage is on the inside layers of snack pouches.

Some of the importance of foil in snack pouches include:

The foil protects the products in the snack pouch from odors and other fragrances or aromas while in storage or shelves.
Foil protects the products from moisture. Moisture is not ideal for snacks in the pouch because it makes it lose its freshness.
Also, the foil protects the products from harmful sun rays such as the ultraviolet rays harmful to the human body.
The Foil is a relatively inexpensive material and is preferred when aiming to reduce costs.
Foil is essential in keeping the snacks fresh after every use.

How to Manufacture Snack Pouches

The manufacturing process of snack pouches entails:

First step in the snack pouch manufacturing process happens when the material passes through a set of plows that fold it to the desired shape.

If a zipper is to be part of the snack pouch, it seals the inside close to the top edge.

Once the shape forms, vertical seals are made along the snack pouch’s sides, reduce the thickness, seal its ends, and place a zipper.
Then the snack pouch is then cut apart through the center of the side seals vertically to create the pouch’s container part.
Next, the snack pouch moves to the station where the end-users’ filling of the end-users’ final product occurs.
After the product dispenses into the snack pouch, it moves to another location where the snack pouch sealing happens again, and the zipper closed.
A notch is cut onto the sides of the snack pouch between the zipper and the seal on top to ease the end-users ease of opening.

Available Color Options for Snack Pouches

We have a range of color options for snack pouches depending on your unique requirements and specifications.

For instance, we have black, blue, green, white or a mixture of colors.

Remember, the color options for snack pouches is unlimited.

Recommended Sealing and Closing Options for Snack Pouches

Different snack pouches have other closing options.

Some of the ways to seal snack pouches include:

Shaped snack pouch

Use a reclosable zipper to seal the snack pouches every time to keep the contents fresh.
Most of the snack pouches have a notch for an easy tear to access the contents.
The snack pouches are also heated sealable.
Some snack pouches are vacuum-sealable to keep the contents free from moisture.
Adhesive sealable snack pouches are also available in the market.
Snack pouches also have a press to close zippers that ensure the snacks remain fresh after opening the bag.
Slip zip lock, hook and loop, and Velcro zipper are also some of the snack pouches’ sealing methods.

Depending on your specific needs, TedPack offers a range of snack pouches.

We guarantee high quality and cost-competitive snack pouches.